Petroleum vapor is explosive if ignited. Inspection steps: Remove the water inlet cover 1. Color guide: Medium to light tan color: Normal. If a good spark is obtained, the problem is not with the ignition system, but possibly with the spark plug -s or another compo-. Dowel pin When installing the jet pump unit, align the drive shaft spline male with the intermediate drive shaft spline female. Distance a: 23 ± 0. Armature coil continuity: Commutator segments 1 Continuity Segment - Laminations 2 No continuity Segment - Armature shaft No continuity Brush holder inspection 1.
Oil the contact surfaces of moving parts during assembly. Bolt Bow eye Rope hole fitting Spout Bolt 8-41. Check the each throttle valve is fully closed. The information has been compiled to provide the mechanic with an easy to read, handy refer- ence that contains comprehensive explanations of all disassembly, repair, assembly, and inspection operations. Also, it is suggested to apply a thin film of anti-seize compound to the spark plug threads to prevent thread seizure.
Remove the jumper lead 1 from the white two-pin connector. Inspection steps: Move the handlebar up and down and back and forth. There are no incorrect wiring connections. Tighten: Spark plug Spark plug: 25 Nm 2. Inspect the water inlet strainer mesh Install the water inlet cover. Keep batteries away from fire, sparks or open flames e. Hose clamp Hose clamp Water lock band Slide the water lock.
Check that the mark a on the oil pump lever is aligned with the mark b on the oil pump body. Connect the cable joint and tighten the locknut. Do not smoke while handling gasoline petrol and keep it away from heat, sparks, and open flames. When the electrolyte level reaches the upper level mark, allow the cell to stand for 20 minutes. Reverse the removal steps for installation. Always follow these preventive mea- sures: Charge batteries in a well-ventilated area.
Filling steps: Remove each filler cap. Screw Hood lock button assembly Circlip Washer Hook lever Spring Hood lock body Reverse the disassembly steps for assembly. Measurement steps: Set the control grip in the neutral posi- tion. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use. Intermediate drive shaft removal 1. O-ring Not reusable Bolt Starter motor front cover O-ring. Always hold the cables by the bracket or outer cover below the crimp.
Align the hole a in the pulley with the hole in the cylinder. Check the excessive play of the han- dlebar. Checking steps: Fully close the carburetor throttle valves. Make sure the battery leads are con- nected properly. Trolling speed check and adjustment 1.
Bolt Mount bracket Bolt Bolt Bolt. Fuel level sensor coupler Hose clamp Fuel filler neck Rubber seal Fuel reserve hose. Inspect: Bearing Rotate the inner race by hand. Stay Reverse the removal steps for installation. Speed meter output voltage: 10. Starter clutch assembly inspection 1.
First, apply tape 1 to the inner surface of the hull and then laminate fiberglass mats over the tape with resin. Bolt Bolt Ground lead Generator cover. Water temperature sensor resistance: 0 ˚C 32 ˚F : 24. Immediately after inspection, lubricate the bearings to prevent rust. Turn the impeller clockwise to loosen it. Turn in the adjuster 3 and 4 until there is slack in the cable. Choke cable inspection and adjustment 1.
. Brass insert nut 1 Hull 2 Urethane foam 3 Silicone sealant 4 Graphic removal. If a and b length are not even, adjust the cable joint. Connect the green and red terminals with a jumper lead 2. Sand the scratches with 400 grit sand- paper either wet or dry until the scratches are smooth. Eliminate: Carbon deposits with a rounded scraper 1 2. A summary of the most important precau- tions is as follows: 1.
This may enlarge the jet diameters and seriously affect performance. Reverse the removal steps for installation. Depending on operating conditions, the intervals of maintenance should be changed. Washer Make sure to not pinch the lead between Cable holder the projection and the washer when Bolt. Handlebar Reverse the disassembly steps for assembly. Bolt Lower crankcase Crankshaft assembly Upper crankcase Reverse the disassembly steps for assembly. Non-reusable items Always use new gaskets, packings, O- rings, oil seals, split-pins, circlips, etc.