Damaged or leaking float assembly. Shift lever works, the foot brake moves needs oil - have to pull it up by hand , and there's black oil and no water in the engine sight glass. Anxious to get started on bringing it back to life. I know it is hard to say without seeing them and testing them out, but any experiences in general may help me to decide. The switches inside the shifter were not operating properly and caused the machine to act like it was in reverse with the rev limiter.
Plastic looks good and isnt cracked. Manuals are in pdf format, no special software is needed to download and view a manual. This is my first 4x4 quad help please help lol!!! If nothing, will keep going until it runs. Worn or dirty inlet valve or seat. It's still as clean as it was when I bought it and it doesn't have but about 40 hours on it. The armature that houses the micro switch seems to be very loose.
Yesterday it got to where it acted like it wasn't going to crank back up a few time but eventually did. But since it idles when you hook the battery up and only gives you a problem when you start to rev it makes me suspicious about the rev limiter. I already replaced fuel filter, flushed the fuel lines and gave it fresh gas and installed a new spark plug, but no good. It starts good and easy with pull cord. This routine maintenance should include changing the oil, inspecting the shift linkage — steering — suspension — coolant system — fuel system — drive belts — engine mounts, changing the spark plugs, and replacing the fuel and air filters.
Has clickable chapters and is searchable so you can easily find what youre looking for. Sep 20, 2010 I had the same problem with my sportsman 500, I replaced the cdi box and still wouldn't start then I replaced the stator, and still didn't start, then I checked my pulse coil air gap and it worked perfect after that. Manuals are in pdf format, no special software is needed to download and view a manual. There most likely are two wires going into the throttle or someplace on the bike I would start there. What engages the starter, there is no voltage on the hot lead of starter. I will update once I check into this and Ill try and remember to take a couple of pic's Thanks Frank I appreciate it My Rancher cranks right up and runs great for a while and then it will suddenly sputter out and die. Don't waste your money on incomplete cheap versions! Contents include the following topics with exploded diagrams and part number lists.
Feel free to respond if you want to, I'm mainly just excited and wanted to tell somebody. If not then check the wire harness like for shorted or crossed wires. Cover every aspect of repair. Cover every aspect of repair. Posted on Sep 21, 2010 Hi, Christopher and the usual suspects are: 1. .
Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Buy Now and receive immediate access to this manual! The 1993-2012 Polaris Sportsman four wheeler repair manuals are in pdf format, no special software is needed to download and view a manual. The manual can be saved to your computer forever. It usually cranks right back up and again runs great for a while and then same thing. Good luck and have a nice day. So I will do some studying and find out how to bypass the rev limiter to eliminate that as a cause or fix. Can be saved to your computer forever.
In pdf format, no special software is needed to download and view a manual. Download a Sportsman repair manual straight to your computer in seconds and fix your all-terrine-vehicle now. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary. S throttle positioning sensor some on carby, some on thumb throttle etc might be causing problems. Sometimes it will run 100% correct, other times it will start, idle fine but then when giving it throttle will will start to surge almost like it's hitting a rev limited. Open up the top cap of the throttle and take a pic and post it. Covers the entire vehicle from front to back, its the same type of Manual that is used by Professional Mechanics to service or repair your Vehicle.
From there you can view and print the whole thing, or only the category, or page you need! I also checked the throttle switch and it's not making contact to stall it. You name it and its in here. Particle contamination in inlet fitting cavity. It's used around my property but very lightly. Mine was still tight I had took a flathead screwdriver and slightly bent the pulse coil to the proper guage. In pdf format, no special software is needed to download and view a manual.